Highlights

• A dislocation density-based strain gradient plasticity model coupling with a damage model is developed for GNG material.

• The established model quantitatively predicts the tensile response of GNG nickel with various grain size gradients.

• Stabilization of dispersed strain bands on the nano-grained surface significantly improves the GNG material's ductility.

Abstract

Gradient nano-grained (GNG) metals have achieved superior strength-ductility synergy than their homogeneous counterparts. The high strength is usually attributed to the grain size effect and hetero-deformation-induced strengthening. However, incommensurate work on ductility leads to an incomplete understanding of the strength-ductility combination. In this work, a dislocation density-based strain gradient plasticity model coupling with a damage model is developed to describe the strain hardening and softening behavior of GNG material. A grain size-dependent back stress model derived from the generation of dislocation pileups is invoked to describe the widely-concerned back stress hardening. Finite element implementation of the model quantitatively predicts the tensile response of GNG nickel with various degrees of grain size gradient. The results reveal that dispersed strain bands propagate stably in the nano-grained surface layer of GNG material, which is totally different from those occurring in a freestanding nano-grained material. The stabilization of dispersed strain bands enables the nano-grained layer to deform uniformly, thus premature failure of the whole GNG material is suppressed and improved ductility is achieved. Furthermore, increasing the grain size gradient renders the strain bands more stable, leading to enhanced ductility. The method developed in this work is helpful for understanding the strength-ductility synergy of GNG materials and for optimizing the microstructure gradient in GNG materials.

Link

https://doi.org/10.1016/j.mechmat.2023.104599